Roberts Gorden Saw 60007 User Guide

7" W ET SAW  
7" W ET SAW  
O W N E R ’ S  
M A N U A L  
A N D  
P A R T S  
L I S T  
SCIE à EAU d e 7 p o u ces  
SCIE à EAU d e 7 p o u ces  
M A N U E L D ’ U T I L I S A T I O N E T L I S T E D E P I È C E S  
SIERRA PARA AGUA d e 7"  
SIERRA PARA AGUA d e 7"  
M A N U A L D E O P E R A C I Ó N  
Y
L I S T A  
D E P A R T E S  
Mod el 60007  
Mod èle 60007  
Art iculo 60007  
CAUTION!  
Read and follow all safety and  
operating instructions before  
using this saw.  
PRÉCAUTION!  
Lire et suivre toutes les  
directives de sécurité et  
dopération avant dutiliser  
cette scie.  
¡
AVISO!  
Lea y siga todas las instrucciones  
de funcionamiento y seguridad  
antes de usar esta sierra.  
Q EP CO., INC.  
1081 Holland Drive  
ROBERTS CONSOLIDATED INDUSTRIES, INC.  
600 N. Baldwin Park Blvd.  
ROBERTS CO. CANADA LTD.  
2070 Steeles Ave.  
Boca Raton, FL USA 33487  
561-994-5550 Fax: 561-241-2830  
w w w.q ep .com  
City of Industry, CA USA 91749  
Bramalea, ON CANADA L6T-1A7  
905-791-4444 Fax: 905-791-1998  
626-369-7311 Fax: 626-369-6191  
 
ENGLISH  
SAFETY INSTRUCTIONS FOR WET SAW  
READ THIS OWNERS MANUAL COMPLETELY AND MAKE SURE YOU UNDERSTAND ALL OF ITS SAFETY GUIDELINES.  
1. KEEP GUARDS IN PLACE and in working order.  
2. REMOVE ADJUSTING KEYS & WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are  
removed from tool before turning it on.  
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.  
4. DONT USE IN A DANGEROUS ENVIRONMENT. Dont use power tools in damp or wet locations or expose them to  
rain. Keep work area well lighted.  
5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.  
6. MAKE WORKSHOP KID-PROOF with padlocks, master switches or by removing starter keys.  
7. DONT FORCE TOOL. It will do the job better and safer at the performance level for which it was designed.  
8. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may  
get caught in moving parts. Non-slip foot wear is recommended. Wear protective hair covering if you have long hair.  
9. ALWAYS USE SAFETY GLASSES. Also use face or dust mask for commercial cutting operations. Everyday eyeglasses  
only have impact-resistant lenses, they NOT safety glasses.  
10. SECURE WORK. Use clamps or a vise to hold work when practical. They are safer than using your hand and free both  
hands to operate tool.  
11. DONT OVERREACH. Keep proper footing and balance at all times.  
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for  
lubricating and changing accessories.  
13. DISCONNECT TOOLS BEFORE SERVICING when changing accessories, such as blades, bits, cutters, etc.  
14. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in OFF position before plugging in.  
15. USE RECOMMENDED ACCESSORIES. Consult the owners manual for recommended accessories. The use of  
improper accessories may cause risk of injury.  
16. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally  
contacted.  
17. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully  
checked to determine that it will operate properly and perform its intended function check for alignment of moving  
parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect is operation. A  
guard or other part that is damaged should be properly repaired or replaced.  
18. DIRECTION OF FEED. Feed work into the blade against the direction of rotation of the blade only.  
19. NEVER LEAVE TOOL RUNNING UNATTENDED. Turn power off. Dont leave tool until it comes to a complete stop.  
SAFETY GUIDELINES  
READ THIS OWNERS MANUAL COMPLETELY AND MAKE SURE YOU UNDERSTAND ALL OF ITS SAFETY GUIDELINES.  
1. Keep your workspace clear and free of all debris.  
2. Make sure the saw is in the OFFposition before plugging it in.  
3. Do not leave the saw unattended while it is running. Always return the power to the OFFposition.  
4. Always wear safety goggles, dust mask and ear protection when operating the saw (to comply with ANSI-Z87.1).  
5. Always remain alert when the saw is in use. Inattention on the part of the operator may lead to serious injury.  
6. Disconnect the unit from its power source before installing or changing blades and before cleaning or servicing the  
saw.  
7. Keep the saw clean and maintained to achieve the safest and highest performance for every job.  
8. Ensure that a continuous flow of water to both sides of blade during operation.  
9. Do not cut dry with blades designed for wet cut.  
10. Do not force the material being cut. Always let the blade cut at its own speed.  
11. Keep the blade guard in the DOWNposition while operating the saw specification.  
12. Make sure you use the correct blade or profile wheel for the job you are doing.  
13. This saw is equipped with a 3-prong electrical plug. Do not alter the plug or use a 2-prong receptacle.  
- 3 -  
 
ENGLISH  
ELECTRICAL REQUIREMENTS  
CONNECTING TOOL TO POWER SOURCE OUTLET. This tool must be connected to a grounded power source while  
in use to protect the operator from electrical shock.  
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce  
the risk of electrical shock. This tool is equipped with an electric cord having equipment grounding conductor and a  
grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance  
with all local codes and ordinances.  
Do not modify the plug provided if it will not fit the outlet. Have the proper outlet installed by a qualified electrician.  
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with  
insulation that is green on the outside (with or without yellow stripes) is the equipment-grounding conductor. If repair  
or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to live  
terminal.  
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if  
in doubt as to whether the tool is properly grounded.  
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tools plug.  
Repair or replace damaged or worn cord immediately.  
To avoid the possibility of the appliance plug or receptacle getting wet, position tile saw to one side of a wall-mounted  
receptacle to prevent water from dripping onto the receptacle or plug. The user should arrange a drip loopin the cord  
connecting the saw to a receptacle. The drip loopis that part of the cord below the level of the receptacle, or the  
connector if an extension cord is used, to prevent water from traveling along the cord and coming in contact with the  
receptacle.  
If the plug or receptacle does get wet, dont unplug the cord. Disconnect the fuse or circuit breaker that supplies power  
to the tool. Then, unplug and examine for presence of water in the receptacle.  
Only UL-listed extension cords should be used with this product.  
Improper use of extension cords may cause inefficient operation of your tool, which can result in overheating. Be sure  
your extension cord is rated to allow sufficient current flow to the motor. For the proper gauge for your tool, please see  
chart.  
Do not let your fingers touch the terminals of plug when installing or removing the plug to or from the outlet.  
If not properly grounded, this power tool can incur the potential hazard of electrical shock particularly when used in  
damp locations or in proximity to plumbing. If an electrical shock occurs, there is the potential of a secondary hazard,  
such as your hands contacting the grinder tool.  
This tool is intended for use on a circuit that has an outlet  
that looks like the one illustrated in Figure (A). The tool  
has a grounding plug that looks like the plug illustrated  
in Figure (A). A temporary adapter, which looks like the  
adapter illustrated in Figure (B) and (C), may be used to  
connect this plug to a 2-pole receptacle as shown in  
Figure (B) if a properly grounded outlet can be installed  
by a qualified electrician. The green-colored rigid prongs  
extending from the adapter must be connected to a  
permanent ground such as a properly grounded outlet  
box.  
METAL SCREW  
(A) GROUNDING PIN  
(B) GROUNDED OUTLET BOX  
(C) GROUNDING ADAPTER  
- 4 -  
 
ENGLISH  
WARNING  
FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING SAW.  
Wear eye protection.  
Use splash hood for every operation for which it can be used.  
Disconnect saw before servicing, when changing cutting wheels, and cleaning.  
Use tool only with smooth-edge cutting wheels free of openings and grooves.  
Replace damaged cutting wheel before operating.  
Do not fill water bath above water fill line.  
USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be  
sure to use a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line  
voltage, resulting in loss power and overheating. Table below shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.  
MINIMUM GAUGE FOR CORD  
TOTAL LENGTH OF CORD IN FEET  
18 AWG  
25  
16 AWG  
50  
16 AWG  
100  
14 AWG  
150  
STATE-OF-THE-ART FEATURES  
ELECTRICAL / MOTOR SPECIFICATIONS  
1
1
Horsepower  
Volts  
2  
H.P. Saw-duty rated  
• ⁄2-HP motor, 4,000 RPM  
115V  
5.8  
4,000  
60  
Automatic thermal overload protection protects saw  
from power surges and motor overheating.  
Specially designed mounting provides easy blade  
change.  
Fiberglass-impregnated plastic water tray withstands  
even the toughest punishment. Easy to remove and  
install.  
Amps  
RPM  
Cycle  
Phase  
1
Connect saw as close as possible to power source.  
EXTENSION CORDS: When using an extension cord,  
ensure all cords are no smaller than #12 gauge, rated at  
a 20 AMP minimum, and equipped with 3-prong plugs.  
Use of anything smaller may result in overheating or  
burn out of the motor. It is recommended to have an  
electrician check the voltage at the saw motor to ensure  
proper voltage to run the saw efficiently and safely.  
The adjustable rip guide allows both 90° and 45° cuts.  
Rip cut up to 16" square tiles and diagonal cut up to  
10" tiles.  
Easily removable for cleaning and transportation.  
Lightweight for easy setup and maintenance.  
UNPACKING, ASSEMBLY & SETUP  
CAUTION: FOLLOW ALL OF THE ASSEMBLY & INSTALLATION INSTRUCTIONS COMPLETELY BEFORE CONNECTING THE  
SAW TO A POWER SOURCE OR TURNING THE MOTOR ON.  
Carefully open the container and remove all saw components and packing materials. Ensure that you have checked each  
item with the exploded view on Page ?? before discarding the container or packing materials. The contents of the  
container are as follows:  
Cutting Head Assembly  
Close Wrench  
45° / 90° Rip Guide  
7" Saw Blade  
Water Pump  
Fiberglass-Impregnated Plastic Water Tray  
Saw-Frame Assembly  
Owners Manual  
Blade Guard Accessory  
The following pages illustrate step by step the installation of various components and operation of the saw. Read  
instructions completely before operating this saw!  
CUTTING-HEAD ASSEMBLY INSTALLATION  
CAUTION: FOLLOW ALL OF THE ASSEMBLY & INSTALLATION INSTRUCTIONS  
COMPLETELY BEFORE CONNECTING THE SAW TO A POWER SOURCE OR TURNING THE  
MOTOR ON.  
1. Remove the motor mount block and motor from the packaging, loosen the wing  
screws enough to permit the motor mount to fit on the frame upright post.  
2. Set the motor mount block on the frame upright post, then tighten the 2 wing  
screws to hold the motor block securely in place. (Diagram 1)  
- 5 -  
 
ENGLISH  
BLADE & BLADE GUARD INSTALLATION  
1. Remove the blade guard and set it aside in the cutting head.  
2. Raise the blade guard to the highest level and tighten the blade guard wing  
screw. Then, remove the blade shaft nut and outer flange.  
3. Place the blade onto the shaft, pushing it up against the inner flange. Make  
sure the directional arrow is pointing in the direction of rotation.  
4. Replace the outer flange and blade shaft nut. With one hand, hold the blade  
and tighten the blade shaft nut with your free hand. Make certain the nut is  
firmly tightened with wrench provided. DO NOT OVER-TIGHTEN!  
5. Lower the blade guard into position and tighten the wing screw.  
6. To remove the blade, reverse the installation steps. (See Diagram 2)  
WATER PUMP INSTALLATION  
1. Remove the water pump from its box and ensure that it is not cracked or  
damaged in any way (See Diagram 3)  
2. Attach the end of the plastic tubing, hanging down from the blade guard, to  
the water pump nipple.  
3. Place the water pump in the rear of the water tray on its side, with the water  
pump nipple also on its side.  
4. Next, fill the water tray with the water so that its level is higher than the water  
intake nozzle.  
5. Keep the power cord out of the water and plug it into the 3-prong receptacle  
on the back of the cutting head assembly. The pump is activated by the  
ON/OFF switch on the electric motor.  
NOTE: WATER PUMP SAFETY GUIDELINES & MAINTENANCE INSTRUCTIONS ARE  
LISTED BELOW. PLEASE READ CAREFULLY AND COMPLETELY.  
WATER PUMP SAFETY GUIDELINES  
1. The pump is equipped with a grounding-type attachment plug. Be sure to connect the plug to a properly grounded  
grounding type receptacle to reduce the risk of electric shock.  
2. When assembling & installing the water pump system, be sure to fully support the pump and piping to reduce the  
chance of pump failure or damage.  
3. Never handle the pump by the cord, with wet hands or when standing on a wet surface.  
4. Do not use the pump to pump anything other than water, or other compatible liquids. Never use to pump gasoline,  
kerosene, or other combustible or corrosive liquids.  
5. Should pump fail, always disconnect from power source before handling pump or attempting to unclog or service the  
pump in any way.  
6. Never let the pump operate dry. It is self-cooled by pumping liquid. Dry use will cause pump damage and may cause  
the motor to fail.  
CUTTING TABLE  
MARKED IN INCHES AND CENTIMETERS FOR ACCURATE CUT DIMENSIONS. STEPS FOR  
POSITIONING 45° / 90° RIP GUIDE:  
1. Set the rip guide by positioning it on the desired dimension and tighten the threaded  
knob on the rip guide. Make sure rip guide is firmly tightened to avoid slippage.  
2. The rip guide can be used for 90° rip cuts and 45° rip cuts from both the left and right  
side! (Notice the straight and 45° angled slits on the bottom of the rip guide in the  
diagram.)  
3. After the rip guide is positioned for the desired cut, place material flush against the rip  
guide and the measurement rail. For 45° rip cuts, place the corner of material in the  
open slot of the measurement rail.  
4. Now you are ready to make your cut.  
- 6 -  
 
ENGLISH  
SAW OPERATION  
1. Make sure you have read this manual completely before operating your saw.  
2. NOTE: The saw motor has two ON/OFF switches. Both switches must be ONfor your saw to operate.  
One switch is located on the motor housing. Push this switch to the DOWNand LOCKEDposition.  
The second switch is located on the motor mounting block, enclosed in a protective housing. This rocker switch has  
Iand Omarkings. Press the Ito turn the switch ON. This switch should be used as the primary ON/OFF switch  
for saw operation.  
3. Make sure that there is sufficient water in the water pan to cover the inlet on the water pump, and that water is being  
supplied to the saw blade before attempting to cut any material.  
4. Make sure your material is positioned properly on the saw table before beginning your cut. Feed your material slowly  
into the blade. DO NOT force material. The blade will cut smoother and faster if these steps are followed.  
5. ALWAYS practice SAFETY FIRST. Wear eye safety goggles, a dust mask and gloves when operating this saw. Discard  
cracked, bent, chipped, or damaged blades.  
SAW MAINTENANCE  
WARNING: DO NOT SERVICE, CLEAN OR MAINTAIN THE SAW WITHOUT FIRST TURNING OFF THE MOTOR AND  
UNPLUGGING THE SAW FROM ITS POWER SOURCE. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY TO THE  
OPERATOR.  
1. For longest life and best performance, clean the saw after every use.  
2. Wipe off all exterior surfaces and keep the cutting table clean and free to tile chips and debris.  
3. Wipe off both the guide bars and the rollers on the cutting table.  
4. Place light machine oil on the guide bar to facilitate smooth travel of the linear guide assembly.  
5. The guide bars are specially treated to give you years of operation.  
6. Always check the blade for cracks or signs of fatigue.  
DOs & DONTs FOR DIAMOND BLADES  
DOs  
1. Inspect blades daily for cracks or uneven wear. Discard cracked. chipped or bent blades!  
2. Always use manufacturers recommendation for matching the right blade with the right material being cut.  
3. Inspect the arbor shaft for uneven wear before mounting the blade.  
4. Always use blades with the correct arbor size on a compatible arbor shaft.  
5. Ensure the blade is mounted with the rotation arrow in the proper direction and is securely tightened with the wrench.  
6. Always wear the proper safety equipment at all times when operating the saw. Wear goggles and dust mask at all times  
when operating saw.  
7. Periodically check the blade for cracks or bond fatigue.  
8. Always have a continuous flow of water on both sides of the blade before cutting any material.  
DONTs  
1. Do not operate the saw without all safety guards in position.  
2. Do not operate the saw with blades larger or smaller than 7".  
3. Do not cut dry with blades marked Use Wet.  
4. Do not exceed maximum RPMs recommended by the blade manufacturer.  
5. Do not force the material into the blade. Let the blade cut at its own speed.  
6. Do not cut material not recommended by the blade manufacturer.  
- 7 -  
 
DESCRIPTION  
No.  
1
DIAGRAM OF WET SAW  
# 60007  
7" WET SAW  
PARTS LIST  
Water Tray Assembly  
Frame Assembly  
Roller Guide Bar  
Cutting Table  
45°, 90° Rip Guide  
45°, 90° Rip Guide Adjustment  
Knob  
2
3
4
5
5-1  
6
L-Shaped Plate  
Angle Bar Rollers Set  
Metal Bushing (Set of 12  
Angle Grinder  
7
8
9
Mounting Plate  
Wing Screw  
Blade Guard  
10  
10-1  
11  
Blade Guard Adjustment Knob 11-1  
Blade Lock Nut  
Outer Flange  
12  
13  
Blade  
14  
Inner Flange  
15  
Water Flow Y”  
Water Flow L”  
Cover for Automatic Overload  
Switch  
Waterproof Switch  
Electrical Cord  
16-1  
16-2  
17  
18  
19  
Electrical Cord Fixed Head  
Automatic Overload Switch  
Plate for Single Socket  
Single Socket  
Bottom Plate  
Water Pump  
20  
21  
22  
23  
24  
25  
Close Wrench  
- 8 -  
 

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